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Cloud generator set

2016-11-16 11:45      Click:

Cloud generator set

Cloud generator (English name: Cloud Generators Set) is built on the Internet of things technology a new type of generating unit, is to other forms of energy into electricity of complete sets of mechanical equipment, by the power system, control system, sound system, suspension system, Cloud of exhaust system;Using a black cloud controller as electronic control system, directly connected to the Internet, it can be on the terminal equipment such as mobile phone or computer to realize remote monitoring and control, fault diagnosis, failure prevention, health examination, early operation data records, and other functions, is a good choice for some unmanned intelligent, automated demand situation, also both reduce customer maintenance cost, improve the reliability of the unit.Generating set is to use the new cloud controller as the master control system, the main control system of the past is different, can be unlimited network, no geographical boundaries, in any place and under the condition of generator can be connected to the cloud server and a user terminal.Common unit USES the traditional controller as the electric control system, can only make the operation of the basic parameters monitoring and control.

Structural components

Using the cloud controller as the electric control system, also can use traditional controller + cloud cat form, plus cloud server, can keep the cell phone or computer monitoring of generator set.

Generating set is a kind of power generation equipment, refers to with fuel oil as the fuel, is to convert to other forms of energy into electrical energy machinery and equipment, generator set in industrial and agricultural production, national defense, science and technology and has been widely used in daily life.

The working principle of the generator

Engine is a machine convert chemical energy into mechanical energy, its conversion process is actually the process of the work cycle, is simply through the burning of fuel in the cylinder, kinetic energy, driving the piston reciprocating motion inside the engine cylinder, it will connect on the piston connecting rod and the crank and connecting rod, crankshaft center around as circular motion, and the output power.We analyze the process: a work cycle consists of four piston stroke (the so-called piston stroke means the piston top dead center) to the next check point of the distance between the process: the intake stroke, compression stroke, power stroke (work schedule) and exhaust stroke.

Generating set difference

Cloud generator is the core of electronic control system, unlike ordinary units, in addition to using the cloud controller as the master control system, also can use traditional controller + data collector cloud (cat), to realize remote monitoring and management.

Cloud generator please every month for professional chefs to check service units, directly to a computer cloud services for health check, can inspect the unit at any time, even more than the average technical personnel and professional degrees, is a typical Internet application, the development trend of future equipment

Cloud generator can prevent the happening of the fault, the principle of which is through the cloud server built-in various fault model, timely find fault early phenomenon, send out alarm, let users can timely deal with the failure to prevent generating set.

Cloud generator can diagnose the cause of the problem, to avoid excessive maintenance undesirable businessman.The principle of which is through the main control system black box, capture and record the data of fault happened some time ago, can be accurate to record more than 60 per second data.

The characteristics of cloud generator

Remote fault diagnosis

Normal: do not replay the information before failure occurs, the reason is the speed of data is limited by the bandwidth of the network speed and server capacity.

Cloud generators: precise replay every second before failure information, USES the black patent technology, is not limited to the network speed, the consumption of network bandwidth is very small.

By generating set controller and data collector module is connected to the generator unit peripheral equipment of auxiliary control system, generator set of operational data and status and the surrounding equipment data of auxiliary control system, through the Internet to run in a cloud server based on data record, diagnose the cause of the problem, to conform to the characteristics of the data on a regular basis for performance analysis and calculation, it is concluded that the performance of the generator set data and fault information, and through the Internet to connect to the data monitoring center and user terminal, implement a cloud server at the same time for more than 1000 sets of generator set for remote on-line fault diagnosis and fault alarm, the performance analysis of the function, improve the diagnostic efficiency and accuracy, reduce labor costs and travel costs, found potential problems in advance, for generating set always stay healthy

Comprehensive monitoring the operation of generating set

General: only based data acquisition of generator set, can't fault diagnosis analysis required data.

Cloud generators: not only the basis of generating set data, also data acquisition of generator excitation, and the speed control of engine data, realize the remote fault diagnosis.

Advanced technology for Internet connections

Using three different WIFI connection, unlimited Internet presence, unlimited geographic borders, any places and conditions can achieve data transmission.

The first kind of connection mode: in the application environment itself with wi-fi networks, cloud controller directly connected to the WIFI network, WIFI network between generator and cloud servers to establish real-time communication pipeline, real-time remote monitoring and control.

The second mode of connection: no WIFI in the application environment, but has a mobile phone networks, via mobile phone share the WIFI, also realize real-time remote monitoring, but usually for more for health inspection and remote fault diagnosis

The third kind of mode of connection: no WIFI in the application environment, no mobile phones network, through the APP to save the cloud controller of 7 kinds of data (can run 24 hours to save half a year) to save to the handset, until the phone to have WIFI or Internet environment, and will save the data to the cloud server, realize the remote fault diagnosis and fault early warning, early health check

The black box patent technology

Early failure prevention technology

General: only the controller monitoring early warning threshold type

In addition to the controller type monitoring threshold warning, also through the cloud server more than 230 built-in faults in the model, and intelligent fuzzy algorithm, complex fault diagnosis, implementation health monitoring.

The black box patent technology

Precise replay every second before failure information, USES the black patent technology, is not limited to the network speed, the consumption of network bandwidth is very small.

there is a small cache in our controller, designed to cache the latest data from tens of seconds, to monitor when a failure occurs, immediately will cache the data saved to the internal mass storage, at the same time also packaged these data to the cloud server, realize the black box recording function.When we use cell phones or PC terminal access thee data to the server, you can like to play video reproduce all the data before failure for a period of time

At a speed of more than once per second high-speed data acquisition data of fault happened some time ago, really realize the remote fault diagnosis.

Basic maintenance

A level maintenance


Check the generator work daily

Check the generator

Check the generator: oil plane, cooling fluid level

Daily inspection generator is damaged, leakage, whether belt slack or wear


Repeat A level check daily

Check the air filter, clean or replace the air filter cartridge

Let out the water in the fuel tank and fuel filter or sediment

Check the water filter

Check the starting batteries

Starter generator and check the presence of influence

With air gun and water washing cooler before and after the heat sink

B level maintenance

Replace the generator engine oil.(oil change period is 250 hours or one month)

Replace the oil filter.(oil filter replacement cycle for 250 hours, or a month)

Replace the fuel filter cartridge.(replacement cycle for 250 hours, or a month)

Replace the cooling fluid or check coolant.(water filter replacement cycle is 250-300 hours, in a cooling system
Note added coolant DCA)

Clean or replace the air filter.(air filter replacement cycle is 500-600 hours)

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