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LXC6610 Generator controller

LXC6610 Generator controller

  • publish: 2018-09-11 11:42      Browse:
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  • Product Summary:
  •       LXC66X0 series of power plant automation controller for the automation and monitoring system of a single diesel generator sets, use 32-bit microprocessor technology, achieve generator sets automatic boot/shutdown, the precision measurement of various parameters, alarm protection and three remote function. Through the built-in wireless communication module cooperate with mobile phone, you can connect the cloud server anywhere in the world, realize...

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1. Technical parameter

Item

Contents

Operating Voltage

DC8.0V to DC35.0V,Continuous Power Supply.

Power Consumption

<3W(standby:≤2W)

Alternator Input Range

3-Phase4-Wire

3-Phase3-Wire

Single-phase2-wire

2-Phase3-Wire:

15V - 360 V AC (ph-N)

26V - 620 V AC (ph-ph)

15V - 360 V AC (ph-N)



Alternator Frequency

50/60Hz

Speed Sensor voltage VPP

2.2 - 100Vpp (Peak to peak)

Speed Sensor Frequency

10000Hz (max)

Start Relay Output

16Amp Controller Power Voltage Output

Fuel Relay Output

16Amp Controller Power Voltage Output

Programmable Relay Output 1

7Amp  250VAC Voltage Free Output

Programmable Relay Output 2

7Amp  250VAC Voltage Free Output

Programmable Relay Output 3

16Amp  250VAC Voltage Free Output

Programmable Relay Output 4

16Amp  250VAC Voltage Free Output

Case Dimension

210mm x 152 mm x 46 mm

Panel Cutout

186mm x 141mm

C.T. Secondary

5A Rated

Working Conditions

Temperature: (-25~+70)℃      Humidity:(20~90)%

Storage Condition

Temperature::(-40~+85)℃

Protection Level

IP55:When waterproof rubber seal installed between the  controller and panel fascia.

IP42:When waterproof rubber seal is not installed between the controller and panel fascia.

Insulating Intensity

Object: input/output/power

Quote standard: IEC688-1992

Test way: AC1.5kV/1min leakage current:3mA

Weight

0.68kg













2. Product overview 

LXC66X0 series of power plant automation controller for the automation and monitoring system of a single diesel generator sets, use 32-bit microprocessor technology, achieve generator sets automatic boot/shutdown, the precision measurement of various parameters, alarm protection and three remote  function. Through the built-in wireless communication module cooperate with mobile phone, you can connect the cloud server anywhere in the world, realize the unit remote monitoring, health check, early fault prevention, remote fault diagnosis and other services. Controller using high-precision electronic components, the operating temperature range is very wide: -32 ~ 75 ℃. At the same time can be displayed ChineseEnglish and other languages, all parameters can be adjusted from the controller panel, can also be a PC through a USB interface tweaks and RS232 or GPRS remote adjustment and monitoring. Its structure is compact, simple wiring, high reliability, automation control systems are widely used in all types of generator sets and fire pumps.

 

3. Performance and characteristics

LXC6610:Auto Stare Module, controls genset to start or stop automatically by remote start signal.

 LXC6620:Auto Main Failure, updates based on LXC6610,especially for automatic system composed by generator and mains.

Main characteristics:

With ARM-based 32-bit CPU, highly integrated hardware, new reliability level;

240x128 LCD with backlight, multilingual interface(including English, Chinese or other languages) which can be chosen at the site, making commissioning convenient for factory personnel;

Built-in WIFI connection, can directly connect to the smartphone or wireless router, for remote monitoring, also has built-in mass storage, when no WIFI or mobile network, it can save all operational data within the module, once connected to the external network automatically updates the data to the cloud server;

with advanced self-health check function, the controller through a more comprehensive way to collect generator data, and a variety of WIFI connection technology, connect the cloud server for the generator to do data analysis, to detect potential failures in advance, to improve the operational reliability of the unit, allowing users to save manual check the cost.

Black-box record, can record data of each seconds before the failure occurred, has a record of 18 seconds, these data can be uploaded to the cloud sever through the phone or WIFI, in order to analyze the cause of the malfunction;

With 2100 hours of historical data records,  record all the data of running every minute (configurable), these data can be uploaded to the cloud server through the phone or WIFI in order to check the health status of the unit and analyze the cause of the malfunction;

With the battery performance detection function, by checking the starting moment of  generator start motor, the battery voltage drop amplitude and battery voltage when the genset is standby, calculate the aging rate of the battery;

With excitation voltage detection and ESC output detection, real achieve remote fault diagnosis.

With power generation data record function: record and store each process of power generation, contains the start time, shut off time, power generation time, generating electricity. It can record recently 6000 power generation records, as an effective basis for power generation cost accounting;

Fault records: can record the last 6,000 fault records, the controller detects all the generator operating data of fault moment  and saved to the Flash memory, can be displayed on the screen, can also be uploaded and query to the computer and mobile phone.

With the average load rate calculation function, let users understand the generator loading situation;

Equipped with real-time clock,regular maintenance functions;

With 2 groups of automatic cycle on / off function, can set the start time, shut off time by months, weeks, days, and whether automatically loaded after starting;

3 set of maintenance functions, can be set for the machine maintenance cycle .Maintenance time to action can be set up(only warning or alarm stop);

99% of the parameters can be set directly from the front panel for easy on-site commissioning; All parameters can use the computer via USB, RS232 interface to connect and adjust, while the internal FLASH memory within the controller in the system when power is not lost;

Using MODBUS protocol can achieve "three remote" function; (RS232 and USB as standard configuration)

Equipped with SMS(Short Message Service)function. When genset is alarming, controller can send short messages via SMS automatically to max.5 telephone numbers. besides, generator status can be controlled and checked using SMS. With advanced networking capabilities, via GPRS mobile network and Internet connectivity, in any place where the network can be remotely monitor;( Need to install the wireless communication module based on the mobile phone cardLXI880/LXI980);

Suitable for 3-phase 4-wire,3-phase 3wire,single phase 2-wire,and 2-phase 3-wire (120/240V)power and 50/60Hz Systems;

Collects and shows 3-phase voltage, current, power parameter and frequency of generator or mains;

For Mains, controller has over and under voltage, over and under frequency, loss of phase and phase sequence wrong detection functions; For generator, controller has over and under voltage, over and under frequency, loss of phase, phase sequence wrong, over current functions;

5 sensor interfaces, two configurable, three fixed-type sensors (temperature, oil pressure, liquid level),more kinds of curves of temperature,oil pressure, fuel level can be used directly and users can define the sensor curves by themselves;

Protection: Automatic start/stop of the genset, ATS(Auto Transfer Switch)control with perfect fault indication and protection function. When multiple warnings occur, the warning bar will rotate to display them, so that we can analyze the reasons;

All output ports are relay-out, And the main output 16A relay outputs and three passive relay output, more user-friendly;

A variety of starting conditions for success (speed sensor, oil pressure, power generation) to select, to facilitate the needs of special occasions;

Wide power supply range (8 ~ 35) VDC, can adapt to different environment starting battery voltage, can under the low voltage of starting motor moment continue to work for 3 seconds;

Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia;

Improved LCD wear-resistance and scratch resistance due to hard screen acrylic;

Silicon panel and push buttons for better operation in high-temperature environment,and has a good waterproof performance;

Modular design, anti-flaming ABS plastic enclosure, plug gable connection terminals and embedded installation way, compact structure with easy mounting.

 

Special industry application characteristics:

Leasing industry application management: management provides the perfect solution: leased out via computer/mobile phone remote Management of the unit, you can monitor all operating parameters (oil pressure, water temperature, voltage, current, power, etc),you can always change the configuration to protect the unit is not proper application, can record 6000 detailed fault information, including: time to failure, because ,when the voltage, current, power, oil pressure, water temperature and other key parameters, and ready to upload to the monitoring machine. Another multi-level password management options to facilitate the lease management;

Fire pump industry applications: Close electrical parameter measurement function, use powerful Programmable input and output ports and internal programmable logic to achieve automated pump control system. Instead of the conventional engine controller PLC + simple manner ,making the system more stable and reliable;

Air compressor industry applications: Close voltage measurements protection, according to the need to configure programmable analog input, overload protection , with programmable digital inputs, complete startup control, temperature and pressure control, protection parameter settings.

 

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Dongguan Tuancheng automation equipment Co., Ltd. all rights reserved.
Sales Phone: 86-769-23162896 Fax:86-769-23162896-609、23166296